FILTER PRES
Key Features
| FILTER PRESS | : | Product Name FILTER PRESS Product Type Solid-Liquid Separation Equipment Working Principle Pressure Filtration Construction Type Plate & Frame / Recessed Chamber / Membrane Type Material of Construction Cast Iron / Mild Steel / Stainless Steel / Polypropylene Filter Plates Material Polypropylene / Cast Iron / Stainless Steel Filter Cloth Material Polypropylene / Polyester / Nylon Filtration Area 1 m² to 200 m² (Customizable) Plate Size Range 470 × 470 mm to 1500 × 1500 mm Filtration Pressure Up to 16 bar (Higher on request) Operation Type Manual / Semi-Automatic / Fully Automatic Hydraulic System Hand Operated / Power Pack Hydraulic Cake Thickness 25 mm to 50 mm (depending on plate design) Slurry Feed Pressure 4 – 16 bar Filtrate Quality Clear and Low-Solids Content Cycle Time Varies with slurry type (typically 30 – 90 minutes) Capacity Custom-built based on filtration area and plate configuration Applications Effluent Treatment Plants (ETP), Sewage Treatment Plants (STP), Mining, Chemical, Food & Beverage, Pharmaceutical, Textile, Paper & Pulp, Ceramic, and Metallurgical Industries Function Separation of solids from liquids, sludge dewatering, product recovery Key Features High filtration efficiency, rugged construction, low maintenance, chemical resistance, customizable design Advantages Produces dry cakes, clear filtrate, reduces sludge volume, low operating cost Chemical Compatibility Suitable for acidic and alkaline environments Maintenance Low; periodic cleaning of filter cloth and lubrication of moving parts Power Requirement Minimal – depends on model and automation level Noise Level Very low during operation Safety Features Hydraulic overload protection, automatic plate shifting (optional) Environmental Benefits Reduces waste volume, supports water recycling, eco-friendly operation Manufacturer / Brand Indian Carbon |
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FILTER PRESS –
Advanced Solid-Liquid Separation Equipment
A Filter Press is a highly efficient and
reliable equipment designed for solid-liquid separation processes in a wide
range of industrial and environmental applications. It works on the principle
of pressure filtration, where a slurry containing solids and liquids is pumped
into the press, and the liquid is forced through filter cloths under pressure,
leaving behind solid cakes. The Indian
Carbon FILTER PRESS is engineered with precision to deliver
exceptional performance, durability, and ease of operation, making it an
indispensable solution for industries that demand efficient filtration and
dewatering.
The FILTER PRESS is
widely recognized for its ability to produce dry filter cakes and clear
filtrate. It provides an economical and effective method for separating
suspended solids from liquids in industrial effluents, process streams, and
wastewater. The system consists of a series of filter plates and frames (or
recessed plates) arranged alternately to form a number of chambers. These
chambers are covered with filter cloths that serve as the filtration medium.
The slurry is fed into the chambers under pressure, and the liquid passes
through the cloths while the solids are trapped, forming compact filter cakes.
Working
Principle
The working of a
filter press is based on a simple but powerful concept — pressure filtration. When slurry is
pumped into the press, the filter plates are tightly clamped together by a
hydraulic mechanism. As pressure builds, the liquid component of the slurry
(filtrate) passes through the filter cloth and exits via discharge ports, while
the solid particles are retained inside the chambers. After filtration, the
plates are opened, and the solid cakes are discharged either manually or
automatically. This process can be repeated for continuous operation.
Indian Carbon’s FILTER
PRESS is available in both manual,
semi-automatic, and fully automatic models, offering
flexibility for small-scale operations as well as large industrial plants. The
high-quality construction ensures consistent performance even under demanding
conditions.
Applications
1.
Chemical Industry:
Used for separation of chemical slurries, pigments, and catalysts recovery.
2.
Pharmaceuticals:
Ensures purification and clarification of liquids in drug manufacturing.
3.
Food and Beverage:
Suitable for filtering edible oils, beverages, and sugar solutions.
4.
Mining and Metallurgy:
Used for dewatering mineral concentrates and tailings.
5.
Textile and Dyeing:
Removes dyes and solid impurities from effluents, improving wastewater quality.
6.
Paper and Pulp Industry:
Separates fiber and sludge efficiently from process water.
7.
Effluent and Sewage Treatment Plants (ETP/STP):
Plays a crucial role in sludge dewatering, reducing waste volume and disposal
costs.
8.
Ceramic and Clay Industry:
Used for removing excess water from ceramic slurry and clay suspensions.
Features and Advantages
·
High Filtration Efficiency:
Produces clear filtrate and dry filter cake with excellent solid-liquid
separation performance.
·
Rugged Construction:Built with heavy-duty materials such as cast iron, mild steel, or polypropyleneplates to ensure durability and long service life.
·
Versatile Design:
Available in different sizes, plate configurations, and automation levels to
meet diverse process needs.
·
Ease of Operation:
Simple structure, minimal maintenance, and user-friendly control systems for
smooth operation.
·
Chemical Compatibility:
Resistant to corrosion and chemical attack, suitable for acidic and alkaline
environments.
·
Energy Efficient:
Operates with low power consumption while providing high throughput and
productivity.
·
Low Operating Cost:
Reduces water usage, sludge disposal expenses, and overall operational costs.
·
Customizable Configurations:
Can be equipped with membrane plates for additional cake drying or withautomatic cloth washing systems.
Technical Performance
The FILTER PRESS operates under variable
pressure conditions, typically ranging between 4 to 16 bar, depending on the type of slurry and desired
dryness of the cake. The filtration cycle time varies based on the solid
concentration and particle size distribution of the feed. The filtration area
can range from 1 m² to 200 m² or more,
depending on model and configuration. Each unit is fitted with a hydraulic
closing mechanism and high-quality filter cloths made from polyester,
polypropylene, or nylon, ensuring superior performance and long service life.
Membrane-type filter
presses are also available, offering higher dewatering efficiency by applying
an additional squeezing pressure after filtration. This results in lower
residual moisture in the filter cake and increased production output.
Construction Details
·
Filter Plates:
Polypropylene, Cast Iron, or Stainless Steel
·
Frame: Heavy-Duty
Mild Steel Structure
·
Filter Cloth: Polypropylene
or Polyester (customized as per application)
·
Operation: Manual /
Semi-Automatic / Fully Automatic
·
Hydraulic System:
Hand-operated or Power Pack Hydraulic System
·
Filtration Pressure:
Up to 16 bar (standard), higher on request
·
Plate Size Range: 470
mm × 470 mm to 1500 mm × 1500 mm
·
Filtration Area:Customizable fr
Maintenance and Handling
Regular inspection of
the hydraulic system, filter cloth, and plate alignment ensures long-lasting
performance. The filter cloths should be cleaned periodically to maintain
permeability and prevent clogging. Lubrication of mechanical parts and proper
washing after each cycle improves durability and operational reliability.
Environmental and Safety
Benefits
Indian Carbon’s FILTER
PRESS supports sustainable operations by minimizing waste generation and
promoting water recycling. The dry filter cake produced can often be reused or
disposed of safely, reducing environmental impact. All materials used are
non-toxic and conform to safety and environmental standards.
Conclusion
The Indian Carbon FILTER PRESS stands as abenchmark for efficient, durable, and environmentally friendly solid-liquid
separation technology. Whether used in water treatment plants, industrial
effluent treatment, or process industries, it ensures high performance, low
operational costs, and maximum reliability. With its robust design,
customizable options, and proven efficiency, the FILTER PRESS remains a trusted
choice for industries seeking dependable filtration and dewatering solutions.
| FILTER PRESS | Product Name FILTER PRESS Product Type Solid-Liquid Separation Equipment Working Principle Pressure Filtration Construction Type Plate & Frame / Recessed Chamber / Membrane Type Material of Construction Cast Iron / Mild Steel / Stainless Steel / Polypropylene Filter Plates Material Polypropylene / Cast Iron / Stainless Steel Filter Cloth Material Polypropylene / Polyester / Nylon Filtration Area 1 m² to 200 m² (Customizable) Plate Size Range 470 × 470 mm to 1500 × 1500 mm Filtration Pressure Up to 16 bar (Higher on request) Operation Type Manual / Semi-Automatic / Fully Automatic Hydraulic System Hand Operated / Power Pack Hydraulic Cake Thickness 25 mm to 50 mm (depending on plate design) Slurry Feed Pressure 4 – 16 bar Filtrate Quality Clear and Low-Solids Content Cycle Time Varies with slurry type (typically 30 – 90 minutes) Capacity Custom-built based on filtration area and plate configuration Applications Effluent Treatment Plants (ETP), Sewage Treatment Plants (STP), Mining, Chemical, Food & Beverage, Pharmaceutical, Textile, Paper & Pulp, Ceramic, and Metallurgical Industries Function Separation of solids from liquids, sludge dewatering, product recovery Key Features High filtration efficiency, rugged construction, low maintenance, chemical resistance, customizable design Advantages Produces dry cakes, clear filtrate, reduces sludge volume, low operating cost Chemical Compatibility Suitable for acidic and alkaline environments Maintenance Low; periodic cleaning of filter cloth and lubrication of moving parts Power Requirement Minimal – depends on model and automation level Noise Level Very low during operation Safety Features Hydraulic overload protection, automatic plate shifting (optional) Environmental Benefits Reduces waste volume, supports water recycling, eco-friendly operation Manufacturer / Brand Indian Carbon |
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